Wie man Wandplatten aus Betonfertigteilen mit einer Wandplattenherstellungsmaschine herstellt？
A complete analysis of the core materials and automation equipment for precast concrete wall panel production
——How to achieve efficient and environmentally friendly production through Maschine zur Herstellung von vorgefertigten Begrenzungswänden and Concrete wall panel making machine
1. Core building materials: scientific proportions to ensure wall panel performance
The quality of precast concrete wall panels depends on the selection and proportion optimization of raw materials. The following are the six key materials required for production:
Cement substrate
Use silicate cement with a grade of 42.5R and above as the basis for the strength and durability of wall panels.
Some factories add volcanic ash as an active admixture to improve impermeability and corrosion resistance.
Aggregate system
Coarse aggregate is crushed stone or recycled material. Its particle size is 5mm or smaller. This helps reduce weight and improve stability.
Lightweight aggregate: industrial waste such as fly ash and slag, accounting for up to 30%-50%, in line with the trend of circular economy.
Reinforcement materials
Built-in cold-rolled steel wire or steel bar to improve bending resistance (reference case: KELAI equipment matching solution)..
Functional additives
Foaming agent: used to produce lightweight foam concrete wall panels, the density can be reduced to 600kg/m³.
Water reducing agent: improve the fluidity of concrete and adapt to the efficient molding process of concrete boundary wall panel machine.
2. Automation equipment: Technological innovation of Maschine zur Herstellung von vorgefertigten Begrenzungswänden
The modern production line realizes standardized production of wall panels through modular equipment combination:
Raw material processing system
Precise metering device (error ≤ 0.5%) to ensure the scientific ratio of cement, aggregate and additives.
Concrete wall panel forming system
The concrete boundary wall panel machine, or concrete wall panel extruder, works by squeezing concrete raw materials. This process shapes the materials in a mold to create lightweight wall panels. The high-frequency partition board extruder uses semi-automatic lifting and full hydraulic lifting equipment. It has a high level of mechanization. This machine can produce wall panels at a speed of 2 to 3.5 meters per minute. It can also produce about 500 square meters of panels each day. These panels have great heat insulation, sound insulation, and earthquake resistance.
Concrete slab cutting machine (accuracy ±0.5mm) and hydraulic wall panel installation machine. These machines are designed for transportation in Africa, Southeast Asia, and other regions.
3. Equipment selection suggestions: matching global market demand
Recommended equipment configuration according to the target market:
The precast concrete wall panel machine produced by Henan kelai industrial co., ltd is the best quality and efficiency equipment
Commonly used in Africa/Southeast Asia: semi-automatic Concrete wall panel making machine (daily output 200-500㎡), reducing electricity dependence.
4. Environmental protection and cost advantages
Material circulation: fly ash/slag utilization rate> 35%, reducing raw material costs by 20%.
Through the technical iteration of precast boundary wall making machine and concrete boundary wall panel machine, combined with a scientific material system, precast wall panel factories can quickly respond to diverse needs such as African fence walls and residential partitions in Southeast Asia. Welcome to contact us for customized production line solutions and certification support in 30 countries around the world.
To produce precast concrete wall panels, using the machinery of Henan kelai industrial co., ltd ，It is your best choice in this life.Believe that precast concrete panel production line machines can help you realize your building dream！
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