Concrete Mixer Batching Plant
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Precast concrete extruder supporting equipment supplier
Henan Kelai Industrial Co., Ltd. is a leading manufacturer of precast concrete equipment in Henan, China. As a professional manufacturer and exporter, we specialize in designing and producing various concrete product-making machines, including slab floor, wall panel, fence panel, column (T, H, I, L, U, V… shapes), pipe, block machinery and Concrete Mixer Batching Plant along with supporting and installation equipment.In addition to our standard product line, we offer customized solutions to meet specific customer needs.
With over 20 years of export experience, our dedicated team ensures our equipment, known for durable quality, high productivity, and cutting-edge technology, reaches clients worldwide. We are committed to building long-term, honest, and mutually beneficial partnerships with construction companies globally.
Working Principle of Concrete Mixing Plant
The working principle of a concrete mixing plant is to meter, transport and mix raw materials such as cement, sand, stone, water and admixtures according to the preset ratio, and finally produce concrete that meets the engineering requirements. The whole process is usually managed by an automated control system to ensure production efficiency and concrete quality.
Raw material storage and supply
Aggregates (sand, stone): delivered to aggregate silos by loaders and transported to batching systems via belt conveyors or hopper elevators. Powders (cement, fly ash, etc.): stored in cement silos and transported to metering systems via screw conveyors. Water and admixtures: stored in water tanks and admixture tanks respectively, and transported to metering devices via pipelines.
Raw material metering
Aggregate metering: Aggregates such as sand and stone are weighed by electronic metering systems. Powder metering: Powders such as cement and fly ash are weighed by screw weighing systems. Water and admixture metering: flow meters or weighing systems are used to accurately control the amount of addition.
Conveying and feeding
After the metering is completed, the aggregate enters the mixer directly through the belt conveyor or hopper. Cement and other powders are fed into the mixer through a screw conveyor. The measured water and admixtures are transported to the mixer through a pipeline.
Concrete mixing
Start the mixer and mix all the raw materials evenly to ensure that the concrete meets the set quality standards. The general mixing time is 30-90 seconds, which may vary for different models of mixers.
Mixer The mixer is the core component of the concrete mixing plant. It is responsible for mixing various raw materials evenly. Common types of mixers include twin-shaft mixers, single-shaft mixers and forced mixers. The choice of mixer depends on production needs, concrete type and construction scale.
Aggregate storage system It is used to store aggregates such as sand and stone, usually in separate warehouses, and each warehouse has an independent feeding system that can automatically transport aggregates to the mixer.
Cement storage and delivery system Cement is delivered from the cement storage system to the mixer through a dedicated screw conveyor or pneumatic conveying system.
Concrete Batching Plant
Concrete mixing plant is a kind of equipment specially used for producing concrete, which is widely used in construction engineering, road construction, large infrastructure projects and other fields. It mixes raw materials such as cement, sand, gravel, water and admixtures into uniform concrete in a certain proportion and delivers it to the construction site for use. Concrete mixing plant is one of the important infrastructures in modern construction projects, ensuring the quality and stable supply of concrete. Main components of concrete mixing plant Batching system The batching system is a key part of the concrete mixing plant, which is used to automatically weigh and deliver raw materials (such as cement, sand, stone, water and admixtures, etc.) according to the predetermined ratio. The accuracy of the batching system directly affects the quality of concrete.
Main components
(1) Aggregate supply system
Aggregate silo: used to store aggregates such as sand and stone. Generally, there are multiple silos to meet the needs of different proportions.
Conveying system: Aggregates are transported to batching machines using belt conveyors or hopper elevators.
Batching machines: Accurately measure various aggregates to ensure stable concrete quality.
(2) Powder supply system
Cement silo: stores cement or fly ash. Usually, it adopts a closed structure to prevent dust pollution.
Screw conveyor: used to transport powder from the silo to the mixer to ensure production continuity.
(3) Water and admixture supply system
Water tank: stores water required for mixing. Some large sites use underground water tanks.
Admixture system: includes storage tanks, metering pumps, conveying pipelines, etc., used to accurately add admixtures to improve concrete performance.
(4) Measuring system
Aggregate metering: sand and stone aggregates are accurately measured through an electronic weighing system.Powder metering: cement, fly ash and other powders are accurately measured using a spiral scale.Water and admixture metering: flow meters or weighing metering devices are used to ensure the accuracy of concrete mix ratio.
(5) Mixing system
Main mixer: core equipment, generally a twin-shaft forced mixer is used to ensure uniform mixing of concrete.
Discharging system: after mixing, the concrete is discharged through a pneumatic discharge door or hydraulic system and transported to a concrete tanker.
(6) Control system
Automation control: including PLC system and computer console, which can accurately control each link and improve production efficiency.
Data storage and management: the production data of each batch of concrete can be recorded to facilitate quality traceability.
Remote monitoring: some advanced systems support remote control, which is convenient for management personnel to check the production status at any time.
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