Precast Boundary Wall Making Machine

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What is Precast Boundary Wall Making Machine?

The precast boundary wall making machine is a specialized piece of equipment designed for producing lightweight, non-load-bearing concrete wall panels — including hollow core and solid types. This machine uses an extrusion process to compress and shape concrete materials within a mold, forming uniform and durable boundary wall panels.
Kelai’s high-frequency extruder model features semi-automatic or fully hydraulic lifting systems, enabling continuous production speeds of 2 to 3.5 meters per minute, with a daily output of up to 500 square meters. The resulting wall panels offer excellent thermal insulation, sound insulation, and seismic resistance, making them ideal for modern construction needs.
These precast panels are widely used as external boundary walls and partition walls in various structural systems, including steel-concrete frames and steel structures. They are especially suitable for residential buildings, office complexes, commercial facilities, and other urban development projects that demand fast, clean, and energy-efficient construction methods.

Precast Boundary Wall Making Machine
Precast concrete wall panel extruder machine

Precast Boundary Wall Making Machine Main Features:

Efficient production: The extruded wall panel machine can efficiently mix and extrude lightweight concrete raw materials evenly, and the production speed is greatly improved compared with the traditional method.

Combination of light weight and high strength: The wall panels produced are not only light in weight, easy to transport and install, but also have high strength to meet the safety requirements of the building.

Energy saving and environmental protection: The machine uses lightweight concrete, and the finished wall panels have good thermal insulation, which can effectively improve the energy efficiency of the building and reduce the energy consumption of air conditioning and heating.

High precision: The equipment can accurately control the density of the concrete and the thickness of the wall panels to ensure that the size and quality of each precast wall panel are consistent.

High degree of automation: The precast lightweight concrete wall panel machine has automatic unloading, vibration, extrusion and demoulding functions, reducing labor costs and improving production efficienc

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    Precast Concrete wall panel machine Forming principle

    This lightweight precast concrete wall panel machine integrates the multi-processes of feeding materials, vibration, forming, extrusion, and demolding produced by lightweight concrete wall panels. The main motor transmits the power to the reduction box through the pulley, and the output shaft of the reduction box drives the screwing augers to rotate in the forming cavity consisting of machine frame, vibrator and pedestal constitute. The concrete materials from the hopper are continuously conveyed to the forming cavity, and the materials are extruded by the screw augers in the forming cavity and are vibrated by the vibrator. With the continuous dual force action, it produces resonance. 

    The concrete component reaches the required shape, size, and degree of compaction.At the same time, the vibrated and compacted wall panels produce a reaction force against the rotating screw augers, forcing the wall panel extruder to continuously move forward to realize a continuous wall panels production. The surface top of the wall panel is polished through the forming scraper at the end of the machine. The final precast wall panels will be very smooth and compact.

    hollow core wall panel

    Precast wall panel Extruder Technical Parameters

    specification

    concrete wall panel extruder structure

    1. Hydraulic handle for lifting and moving the extruder machine
    2. The steel frame for supporting the whole machine body
    3. The gearbox
    4. Feeding screws. The extruder will be with 3-12 pieces screws depending on the different models
    5. Vibrating Motor.  It can make the concrete wall panel much more compact.
    6. The hooks for lifting up the machines 
    7. The hopper for materials
    8. The main motor
    9. The cover for projecting electronics and cables
    10. Cable sockets and switches 
    The specification and design of the concrete wall panel machine are subject to change without notice

    Concrete Wall Panel Extruder Machine

    The specification and design of the lightweight Precast Boundary Wall Making Machine are subject to change without notice

    Raw Materials and formula for Finished wall panels

    Cement+ sand/fly ash + lightweight concrete aggregate.The common lightweight aggregate is the slag, Leca,Volcanic ash(stone), pumice stone, expanded perlite, etc

    Cement+ sand/fly ash+Recycled Concrete Aggregates and other waste materials.

    Cement+sand+normal aggregate (broken stone)

    The governance features of the mix for the lightweight wall panel machine are that it must be earth dry, zero slump concrete with a set particle-size distribution for aggregate. The weight of wall panels made with lightweight aggregate is half of that of ordinary aggregate wall panels.

    Double Row Hollow Precast Concrete Wall Panel

    Application of the precast wall panel

    precast wall panel
    Interior Concrete wall panels
    CONCRETE WALL PANEL
    External concrete wall panels
    wall panel for fence
    Concrete fence wall panels
    Brick membrane sink
    Brick membrane sink
    Concrete Border wall
    Concrete Border wall
    Concrete wall panel Simple house
    Concrete wall panel Simple house
    Precast Boundary Wall Making Machine
    Precast Boundary Wall Making Machine
    Brick membrane sink
    Brick membrane sink

    We reserve sufficient spare parts for a long time to ensure timely response to customers’ normal spare parts reserves or emergency needs, formulate emergency service measures, simple, fast and preferential supply process, and regularly collect spare parts consumption information for timely supply.
    The finishing workshop now has boring machines, grinding machines,drilling machines etc. Strong processing capacity ensures spare parts timely supply.

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