Do you want to know how lightweight concrete wall panels are made? Then you must first understand the working and forming principle of lightweight concrete wall panel machine.
Concrete wall forming machines are mechanical equipment for producing concrete wall panels.
1. Structural composition
1.1. Raw material processing system:
responsible for metering, crushing, screening, and mixing raw materials such as ceramsite, cement, and sand to ensure the uniformity and consistency of the raw materials and provide qualified materials for subsequent mixing processes. For example, a precise metering device can accurately weigh various raw materials according to the set ratio to ensure the quality of the wall panels.
1.2. Mixing system:
Raw materials (cement, fly ash, lightweight aggregates such as perlite, plant straw, etc.) are mixed in a preset ratio and fed into the extruder hopper through a feeding device. The mixture must ensure uniformity to ensure the physical properties and lightweight characteristics of the partition board. The performance of the mixer directly affects the quality of concrete. An efficient mixer can fully mix various materials to avoid uneven mixing.
1.3. Forming system:
Spiral extrusion and vibration compaction
Spiral reamer drive: The main motor transmits power to the spiral reamer through the pulley and gearbox to push the mixture into the forming cavity.
Dual action: Under the combined action of the continuous extrusion of the spiral reamer and the high-frequency excitation of the vibrator, the mixture is forced to be compacted, the internal bubbles are eliminated, and a uniform structure is formed.
Reaction force propulsion: The compaction process of the mixture generates a reaction force, which pushes the molding machine to move linearly along the pedestal to achieve continuous board making. The precision and stability of the molding system are crucial to the appearance size and quality of the wallboard. For example, the use of advanced vibration technology can make the internal structure of the wallboard more compact.
1.4. Mold molding and surface treatment
The mixture is molded by a specific mold (such as a hollow structure mold) to form a preset shape (such as thickness, hole distribution) of a lightweight partition board.
After molding, the surface is treated by a scraping and smoothing device to ensure flatness and appearance.
1.5. Cutting and packaging system:
After the wall panels are cured under natural conditions, they are cut into predetermined sizes and shapes by cutting equipment to meet the requirements of the construction, and then packaged, transported and stored.
2. lightweight concrete wall panel Machine advantages:
High production efficiency: It can realize automated or semi-automated production, greatly improve the production speed of wall panels, and meet the large demand for wall panels in construction projects. For example, an advanced concrete wall panel production line can produce hundreds or even thousands of square meters of wall panels every day.
Stable product quality: Through precise measurement and control technology, the consistency of the raw material ratio and production process of each wall panel is guaranteed, making the product quality more stable and reliable.
Labor saving: The automated production process reduces the manual links.
